Essentra Packaging Installs its First Mark Andy Hybrid Label

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Piotr Skalecki from Essentra Packaging (on the suitable aspect) is explainign the the splendor segment demands to Lukasz Chruslinski from Mark Andy

Essentra Packaging, centered in Lublin (Poland), is element of the worldwide Essentra Team. Recently, it has ordered its initially hybrid printing press. Just after complete market investigation, Essentra Packaging chose a Digital Series Hd manufactured by Mark Andy. Piotr Skalecki, Plant Manager at Essentra Packaging underlined quite a few beneficial aspects of his company’s co-operation with the American producer: the sophisticated technological know-how of the press bundle, sleek implementation of the push and staff members instruction and comprehensive advisory and knowledge from the seller. He also stated that the gains of the new equipment have been evident from the initial working day of procedure. Essentra has decreased the time for sample printing and material utilization for versioned get the job done by up to 80%. It has also substantially lessened processing waste and with occupation proofing extra streamlined, has built creation much more price tag efficient. Discover more on the video interview https://www.youtube.com/look at?v=SjwQSHwbxvY 

Essentra Packaging positioned in Lublin, specializes in elaborate do the job for primary global makes, largely from the beauty and pharmaceutical industries, for which it materials printed carton packaging making use of sheet fed offset presses, and labels. Essentra Packaging, which incorporates the Lublin web-site, provides three kinds of products and solutions: carton packaging labels and leaflets. Every 12 months Essentra Packaging manufactures close to 270 million things of carton packaging and 1.5 billion of self-adhesive labels.

The corporation prides by itself on staying extremely shopper-oriented with a collaborative approach and supports its shoppers at each individual stage of a undertaking, from design, concentrating on production optimisation and eco-friendliness, by means of manufacturing and finishing, to closing shipping and delivery. Piotr Skalecki mentioned that a new hybrid press from Mark Andy suits all these areas correctly.

Electronic Series High definition: ‘To provide and assist our clients better’
Mr Skalecki spelled out how the new, high resolution hybrid Electronic Collection Hd push has improved Essentra’s label output capacity: “Job operates are even now reducing but buyers are regularly inquiring for additional complicated and hard labels, and in different versions. So, we wanted a press that would meet up with their demands and expectations. Electronic Series High definition combines the greatest from electronic and flexo systems in one particular complementary and highly productive creation line, so it appeared an perfect alternative for our present-day requirements. When picking out the new push, we concentrated on essential facets: the technological capabilities of the equipment and its steadiness and configuration options that would match the company’s prerequisites. We also researched Mark Andy’s capabilities in terms of push set up and right after-product sales support, with special consideration on engineering responsibility, exactly where both equally electronic and flexo aspects are supplied by the exact same producer.”

Right after detailed specialized study and extensive tests of distinct presses, Essentra determined that the Mark Andy equipped the criteria ideal of all. “In our impression the firm and its devices will be in a position to assistance us in generating work for cosmetic, pharmaceutical, and healthcare industries. All these marketplaces, in particular cosmetics, are frequently rising their demand from customers for high-quality in the provide chain. Prospects count on significantly shorter shipping times, new layouts for packaging and labels as effectively as redesigns and versioning of more mature ones,

Expanding quantities of distinctive variations of the exact same label for a cream or shampoo forces the beauty market consumers to answer speedily and apply new types or adapt existing kinds. They also need much more technically intricate and specific labels. Another variable is rising tension on improving upon good quality parameters – this generally relates to repeatability on unique job batches. It all impacts on the choice of the most proper technological innovation for a certain job. Thinking of all these industry worries, the installation of a high-high-quality printing press became a requirement for us. It was also a enormous improve for Essentra, but has opened entirely new chances for our company,” he included.

Hybrid technological innovation: the advantages of implementation
Piotr Skalecki: “The Electronic Collection Hd offers quite superior parameters for digital printing in phrases of resolution and colour gamut. The configuration of print heads outcomes in an ideal harmony involving 1200 dpi resolution, press stability, and lifetime expectancy of the parts. We also appreciate the breathtaking print consistency, which distinguishes Mark Andy from other makers because they designed each flexo and inkjet modules. This also applies to the software that drives the press. Comprehension the architecture of the whole technology, the functionality of exploiting the full prospective of the application, and employing the improvements recommended by buyers tends to make Mark Andy the leader amongst global producers of hybrid remedies in my belief.”

The new Digital Series Hd has strengthened the digital output potential of the overall Essentra Team, supporting its business units in the British isles, the United states of america, Spain, and Eire. “First of all, we can give our splendor market place buyers hard and remarkably advanced labels, as perfectly as short run work opportunities. These orders frequently require a mixture of flexo and electronic print tactics. With the Mark Andy we can noticeably shorten shipping periods on all careers for the reason that of the speedier acceptance approach, and by shifting some orders from flexo to digital,” he explained.

In accordance to Piotr Skalecki, hybrid engineering is the great response to the challenges of the cosmetics field in conditions of consumer approval of new label types. “We see a sort of revolution in this spot, partly mainly because of the pandemic, but most of all, due to the fact of a better emphasis on manufacturing prices. In the pre-Covid era our consumers authorised new models personally by viewing our plant, but when the pandemic started, an rising selection ended up realised remotely. Our prospects count on different solutions with any merchandise, and we want to get swift responses as to which one they favor.”

Mark Andy suggests its hybrid press is excellent for this. Processing is incredibly swift with drastically decreased prepress fees. With flexo, prepress is a important price tag, creating it unprofitable on brief run perform. With a hybrid, prepress costs are appreciably diminished. Skalecki additional: “We genuinely like the relieve with which any modifications on the press can be applied. Right after putting in it, we had been instantly ready to incorporate verified and effectively-known flexo with the most present day digital engineering, enabling us to greatly enhance Essentra’s market alternatives and supply bigger versatility to our customers. This allows us to satisfy their subtle expectations substantially far more simply.”

The Digital Series Hd is the initially Mark Andy bought by Essentra Packaging. “The prospects presented by a hybrid drastically raises the diversity, precision, and speed of the production approach. To start with, it has streamlined our workflow and consumables management, and designed us extra adaptable,” stated Piotr Skalecki.

Added benefits of implementation and a ‘real life’ example
Electronic Series Hd combines hybrid development, inline changing and high-resolution digital printing with adaptability and significant effectiveness. “All these elements permit us to settle for work from current and new consumers that had been not worthwhile with flexo. The hybrid also delivers a 50% squander reduction on shorter- and mid-size work opportunities, as nicely as measurable price savings at the style approval phase. We can use just one web of materials to prepare quite a few variations of a individual label, minimizing use by 75-80%. Digital Sequence Hd also desires only 50 percent the electric power essential by a common flexo press and generates negligible ink waste. This is quite crucial for us and our buyers and is in line with our sustainability targets.”

Piotr Skalecki quotes an example taken from Essentra’s everyday production. “Previously, it took 4 – 5 company times to get ready five label styles for a client. Presently we require only one working day for the exact job, and the purchaser also receives a lot more designs to decide on from and approve. The full course of action has come to be considerably quicker, it’s reduced materials use, and enhanced our prospects, bringing added benefit to the company associations with our buyers.”

‘A ideal installation’ from Mark Andy
Piotr Skalecki underlines one a lot more factor about the Electronic Collection High definition installation. “We ended up quite impressed by the function Mark Andy did throughout the commissioning process onsite. When we in comparison it with other manufacturers’ technique, it was way smoother. Mark Andy’s involvement and help at each stage crafted our belief in the company and its staff. We now connect with their implementation method ‘the fantastic one!” The service and after-product sales care made available by Mark Andy were being a single of the most critical aspects when we chose the new press, along with the clear technological pros of the equipment. We are really satisfied with the full degree of co-operation.”

Talking for Mark Andy, European Profits Supervisor Lukasz Chruslinski commented: “It’s a good pleasure to hear these complimentary reviews from a purchaser, mentioning our specialized and services guidance. Our company philosophy is that the income contract is just the starting of the full system, in which we check out to get as shut to our shoppers as attainable, encouraging them to open up the new and remarkable chances provided by Mark Andy presses.”

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